Honeywell Thermostat V4062B User Manual

V4062A,B,D  
HI-LO-OFF Fluid Power  
Gas Valve Actuator  
PRODUCT DATA  
The standard model has an opening time of  
26 seconds at 60 Hz, or 32 seconds at 50 Hz. A fast-  
opening model is available, with timings of  
13 seconds at 60 Hz, or 16 seconds at 50 Hz.  
Maximum closing time is one second, which meets  
code, standard, insurer requirements.  
Damper shaft models are available with or without  
spring return; shaft extends out both sides and rides  
in Delrin bushings; used with standard damper crank  
arm (part no. 7616BR).  
Red OPEN indicator attached to the actuator stem  
shows when the valve is even slightly open; yellow  
SHUT indicator on the valve stem shows only when  
the gas valve is fully closed.  
Ambient temperature range is -40° to 150°F (-40° to  
66°C) for 60 Hz models; -10° to 158°F (23° to 70°C) for  
50 Hz and 50/60 Hz models.  
Models available with factory adjusted, field-  
adjustable, single-pole-double throw (spdt) auxiliary  
switch rated at 1/2 hp (0.37 kW). Auxiliary switch can  
be added in the field.  
APPLICATION  
Low-fire position is adjustable with adjusting wrench,  
part no. 135796 (included with the actuator).  
The V4062 Gas Valve Actuator in combination with a V5055  
or V5097 Gas Valve provides three-position control of the  
gas supply to commercial and industrial burners.  
Standard enclosure meets NEMA 1 (IP30) general  
purpose requirements.  
V4062/V5055C,E and V4062/V5097C,E combinations  
available with a proof-of-closure switch and double  
valve seal (valve seal overtravel interlock) to meet  
specific code/standard/insurer requirements.  
FEATURES  
When energized, the V4062 Actuator opens the V5055/  
V5097 Gas Valve to the low-fire position. The actuator  
opens the valve to the fully open position when the  
line voltage contacts are made.  
Model available to be used with series 60 floating  
type controller.  
Model available with adjustable maximum flow  
switch.  
When used with the V5055,V5097 or VE5000 Gas  
Valve, the combination is rated for final safety shutoff  
service.  
Although the V4062 can be used with all V5055 or  
V5097 Valve models, the V5055/V5097B with  
characterized guide is recommended for optimum  
control and low-fire repeatability  
Contents  
Application ..........................................................................  
Features ..............................................................................  
Specifications......................................................................  
Ordering Information...........................................................  
Installation...........................................................................  
Wiring..................................................................................  
Adjustments ........................................................................  
Operation ............................................................................  
Service and Checkout ........................................................  
1
1
2
2
4
5
6
7
8
® U.S. Registered Trademark  
Copyright © 1998 Honeywell Inc.  
All Rights Reserved  
60-2099-8  
 
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR  
Table 4. Pressure Ratings of Valve-Actuators Combinations.  
a
V4062B Actuator  
b
V4062A,D Actuator  
b
c
c
Differential  
Closeoff  
Differential  
Closeoff  
Valve  
psi  
mbar  
psi  
bar  
psi  
mbar  
psi  
bar  
V5055A,C; V5097A,C 3/4 to 3 in.  
V5055A,C 4 in.  
5
3
5
3
5
340  
200  
340  
200  
340  
15  
15  
15  
15  
75  
1
1
1
1
5
15  
5
1000  
340  
15  
15  
15  
15  
75  
1
1
1
1
5
V5055B, V5097B 3/4 to 3 in.  
V5055B 4 in.  
15  
5
1000  
340  
V5055D,E 3/4, 1, 1-1/4, 1-1/2 in.;  
V5097D 3/4 in. to 2 in.  
25  
1700  
V5055D,E; V5097D,E 2, 2-1/2, 3 in.  
5
340  
45  
3
15  
1000  
45  
3
a
Use a V4062D (with proof-of-closure switch) with a V5055/V5097C or E (with double seal) for valve seal  
overtravel interlock.  
Maximum operating pressure differential.  
b
c
Maximum closeoff pressure without seal leakage. this is the maximum allowable pressure drop to which a valve may be  
subjected while fully closed, and is independent of the valve body rating.  
Auxiliary Switch And Proof-Of-Closure Switch Ratings:  
See Table 5.  
Nominal Opening Time:  
Standard Models: 26 sec at 60 Hz; 32 sec at 50 Hz.  
Fast-opening Models: 13 sec at 60 Hz; 16 sec at 50 Hz.  
Table 5. Auxiliary Switch and Proof-of-Closure  
Switch Ratings (1/2 hp [0.37 kW]a).  
Closing Time:  
1 sec maximum  
Load  
Full Load  
Locked Rotor  
120V  
9.8A  
240V  
4.9A  
Damper Shaft:  
3/8 in. sq (9.5 mm) for use with 7616BR Damper Crank  
Arm (not included). Models available with or without  
damper shaft return spring.  
58.8A  
29.4A  
a
Maximum total connected power to both switches (if used)  
is 1800 VA.  
Maximum Damper Shaft Rotation:  
52 angular degrees.  
Mounting:  
Mounts directly to V5055/V5097 Valve with two setscrews  
Maximum Force:  
positioned 90 degrees apart.  
Valve and actuator can be mounted in any position  
(multipoise).  
At 2-11/16 in. (68.3 mm) radius for 7616BR Damper  
Crank Arm (ordered separately).  
NOTE: Damper shaft drives damper crank arm in one  
direction only; optional return spring is available on  
damper shaft to turn damper crank arm in opposite  
direction. See Table 6.  
NOTE: 220 to 240 Vac, 50/60 Hz models must be mounted  
vertically.  
Mounting Dimensions:  
See Fig. 1.  
Table 6. ActuatorTorque (With and  
Without Return Spring).  
Low-Fire Adjustment:  
0.17 inch to 0.64 inch (with respect to V5055/V5097B  
Valve) valve stem travel.  
-40°F to 20°F  
20°F to 150°F  
(-40°C to -7°C)  
(-70°C to 66°C)  
V4062  
Model  
NOTE: The low-fire position of the V5055/V5097A,C,D and  
E Valves differ from the V5055/V5097B. Check the  
valve flow curves and match the low-fire position to  
the burner design and valve application.  
lb  
N
lb  
N
Without return  
spring  
5
22.2  
20  
89.0  
With return spring  
5
22.2  
10  
44.5  
3
60-2099—8  
 
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR  
6-3/4 (171.5)  
INSTALLATION  
3-23/32  
(94.5)  
5 (127.0)  
27/32  
(21.4)  
When Installing This Product…  
1. Read these instructions carefully. Failure to follow them  
could damage the product or cause a hazardous  
condition.  
1-9/32  
(32.5)  
2. Check the ratings given in the instructions and on the  
product to make sure the product is suitable for your  
application.  
1
A
3. Installer must be a trained experienced, flame  
safeguard control technician.  
4. After installation is complete, check out product  
operation as prided in these instructions.  
KNOCKOUT  
FOR 1/2 INCH  
CONDUIT (4)  
WARNING  
B
Electrical Shock Hazard.  
Can cause serious injury or death.  
Disconnect power supply before making wiring  
connections to prevent electrical shock and  
equipment damage.  
VALVE  
VALVE  
IMPORTANT  
1
ALLOW 4 IN. (101.6 MM) CLEARANCE FOR ACTUATOR REMOVAL.  
V5055 V5097  
1. All wiring must comply with all applicable electrical  
codes, ordinances, and regulations. All wiring must  
be NEC Class 1.  
2. Voltage and frequency of the power supply  
connected to this control must agree with those  
marked on the device.  
3. Loads connected to the auxiliary switch and/or  
proof-of-closure switch, if used, must not exceed  
the ratings given in the Specifications section.  
4. When replacing a V6034 Actuator with a V4062, the  
V5034 Valve body must be changed to a V5055  
Valve.  
DIM A  
DIM B  
MM  
DIM A  
DIM B  
VALVE SIZE  
INCH  
IN.  
MM  
IN.  
IN.  
MM  
IN.  
MM  
3/4  
1
11-1/8  
11-1/8  
11-1/8  
11-1/8  
11-1/4  
11-3/4  
11-3/4  
14-1/8  
282.6 2-3/4  
282.6 2-3/4  
282.6 2-3/4  
282.6 2-3/4  
285.8 2-7/8  
298.5 3-3/8  
298.5 3-3/8  
69.9  
69.9  
69.9  
69.9  
73.0  
85.7  
85.7  
11-1/8  
11-1/8  
11-1/8  
11-1/8  
11-3/4  
11-3/4  
11-3/4  
283  
283  
283  
283  
298  
298  
298  
2-3/4  
2-3/4  
2-3/4  
2-3/4  
3-3/8  
3-3/8  
3-3/8  
70  
70  
70  
70  
86  
86  
86  
1-1/4  
1-1/2  
2
2-1/2  
3
4
358.8 5-13/16 147.6  
5. Do not attempt to use the V4062 Actuator with the  
V4055/V5034 Adapter. Differences in stem travel  
can prevent correct low fire adjustment.  
M10981  
Fig. 1. Approximate mounting dimensions  
of V4062 Actuators in in. (mm).  
Install Valve  
Ambient Operating Temperature Rating:  
-40° to 150°F (-40° to 66°C) for 60 Hz models;  
-10° to 158°F (-23° to 70°C) for 50 Hz and 50/60 Hz  
models.  
The actuator is installed directly on the V5055/V5097 body  
after the valve is installed in the gas supply line. Refer to the  
instructions packed with the V5055/V5097 Gas Valve for  
installation details. When installing the valve, assure that:  
1. Sufficient clearance is allowed for actuator installation  
and service.  
Approvals:  
Underwriters Laboratories Inc. Listed: File No. MH1639,  
Guide No. YIOZ.  
Factory Mutual: Approved.  
International Approval Services (Joint Venture of the  
American Gas Association [AGA] and the Canadian  
Gas Association [CGA]): Certified 60 Hz models only.  
Industrial Risk Insurers Acceptable.  
Some V4062 Actuators are approved as Class A valves in  
accordance with EN161:  
2. Ambient temperatures at the valve location do not  
exceed actuator ratings.  
3. Position of the valve permits damper hookup if one is  
controlled.  
Install Accessory Switches (If Needed)  
An spdt switch can be installed to operate an auxiliary load  
up to 1/2 hp (0.37 kW). The switch can be adjusted to  
operate at any point in the valve stroke.  
When used with V5055 Valves: Pin: CE-0063AR1359.  
When used with VE5000 Series Valves: Pin: CE-  
0063AP3075.  
A proof-of-closure switch can also be installed with a V5055/  
V5097C or E Valve (with double seal) on any V4062 Actuator  
to provide a valve seal overtravel interlock. The spdt proof-of-  
closure switch is installed to make or break a circuit when  
the valve is in the closed position. The switch is not  
adjustable.  
Accessories:  
133568 Auxiliary Switch Bag Assembly.  
133569 Proof-of-Closure Switch Bag Assembly. (Must be  
used with a V5055/V5097C or E with double seal).  
135796 Wrench (included with the actuator).  
7616BR Damper Crank Arm (damper arm and clip).  
60-2099—8  
4
 
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR  
NOTE: Mark the actuator or valve to indicate any changes  
Mount and Adjust 7616BR Damper Crank  
Arm (If Used)  
made.  
To install the switches, proceed as follows:  
1. Remove the actuator faceplate (two screws).  
2. Remove the silver-colored barrier to expose the  
actuator stem.  
The damper crank arm provides a maximum travel of  
2-5/16 in. (58.7 mm) through a stroke of 52 degrees. See  
Fig. 3. If the V4062 has a damper shaft return spring,  
dampers go to the closed position when power is interrupted  
by the programmer. Refer to the instructions packed with the  
7616BR Damper Crank Arm for complete installation  
information.  
3. Insert the auxiliary switch in the position indicated in  
Fig. 2. Fasten with two screws through the actuator  
base.  
4. Insert the proof-of-closure switch in the position shown  
in Fig. 2. The proof-of-closure switch mounts against  
the side of the actuator housing. The mounting holes  
are spaced to allow mounting the switch only in the  
correct position. Fasten with two screws through the  
actuator base.  
5. If only one switch is used, install the narrow barrier  
included with the switch in the unused space.  
6. Mount the actuator before making wiring connections  
and adjustments to the auxiliary switch.  
WIRING  
Wiring must comply with all applicable electrical codes,  
ordinances, and regulations. Wiring to the actuator and to  
the controller must be NEC Class 1.  
Connect the power from the flame safeguard control to  
terminals 1 and 2 on the V4062 terminal strip, and connect  
the firing rate controller to terminals 3 and 4. Refer to Fig. 4  
for typical connection. Fig. 5 shows the wiring for connecting  
the Max Flow Limit Switch to the actuator. For other typical  
system hookups, refer to the instructions packed with the  
device used to control the valve.  
When all wiring connections are complete, replace the  
actuator faceplate.  
133568  
AUXILIARY  
SWITCH (OR MAX  
FLOW LIMIT SWITCH,  
FACTORY INSTALLED)  
CAUTION  
Can cause equipment damage or improper and  
133569  
PROOF-OF-  
CLOSURE SWITCH  
Equipment Damage Hazard.  
dangerous operation.  
Label all wires prior to disconnection when servicing  
valves. Wiring errors can cause improper and  
dangerous operation.  
AUXILIARY  
SWITCH OR MAX  
FLOW LIMIT SWITCH  
ADJUSTMENT  
SCREW  
LOW-FIRE  
ADJUSTMENT CAM  
M7338A  
7616BR  
DAMPER  
ARM  
52 DEGREE  
ANGULAR  
ROTATION  
Fig. 2.V4062 Actuator with cover removed.  
2-5/16 (58.7)  
MAXIMUM  
TRAVEL  
Mount Actuator On Valve  
SHAFT  
Check the final position of the V5055/V5097 Valve body to  
be sure that the actuator will be in the proper position when  
mounted on the valve. This is especially important when the  
actuator is used to drive a damper.  
If two smaller size valves are mounted very close together,  
as in an Industrial Risk Insurers type valve train, it may be  
necessary to mount the actuators off center to provide  
adequate clearance.  
2-11/16 (68.3)  
RADIUS  
M7322  
Fig. 3. 7616BR Damper Crank Arm can be  
attached to actuator shaft to drive a damper  
at same time valve is opened.  
Slip the bottom collar of the actuator over the valve bonnet  
assembly. Rotate the actuator to the desired position and  
use a 5/32-inch Allen wrench to securely tighten the two  
setscrews (50 to 60 lb-in. [5.7 to 6.8 N•m]). Connect the  
damper linkage, if used. Refer to the instructions packed with  
the damper crank arm.  
5
60-2099—8  
 
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR  
ADJUSTMENTS  
FIRING  
RATE  
CONTROLLER  
2
Low-Fire Adjustment  
1
L1  
HOT  
The low-fire position is adjustable from 0.16 in. to 0.64 in.  
(with respect to V5055/V5097B Valve) valve stem travel. A  
dial on the low-fire cam (Fig. 6) indicates the low-fire setting.  
Because the cam rotates as the valve opens, scales are  
marked on the dial so the low-fire setting can be observed  
with the valve in any position. One scale is visible when the  
actuator is closed, and the other is visible when it is open.  
These scales are not independent; the same setting applies  
to both. The low-fire setting is adjusted either before the  
actuator is installed or after the entire system is operational.  
Refer to form 70-8311 for valve flow (capacity) curves.  
L2  
4
3
4
1
L2  
3
2
FLAME SAFEGUARD  
PROGRAMMER–MAIN  
VALVE CONNECTIONS  
AUXILIARY  
SWITCH  
C
C
NC  
NO  
NC  
NO  
IMPORTANT:  
When using the V4062 with a V5055/V5097C or E  
Valve (with double seal), match low-fire minimum  
position to burner and application. Too low a  
position could result in loss of burner flame. This  
low-fire position should also be checked at periodic  
maintenance intervals.  
PROOF-OF-  
CLOSURE SWITCH  
5
5
6
6
1
2
POWER FROM FLAME SAFEGUARD CONTROL.  
For most effective use of the V4062/V5055 or V4062/V5097,  
be sure to select a valve body size closely corresponding to  
burner capacity. An oversized valve might not allow the low-  
fire rate to be adjusted to the desired minimum setting.  
ACTUATOR OPENS TO LOW-FIRE POSITION WHEN FIRING RATE  
CONTROLLER SWITCH IS OPEN AND LINE VOLTAGE IS SUPPLIED  
TO TERMINALS L1 AND L2. ACTUATOR OPENS FULLY WHEN THE  
FIRING RATE CONTROLLER SWITCH IS CLOSED AND POWER IS  
SUPPLIED TO TERMINALS L1 AND L2.  
3
4
INTERNAL JUMPER.  
The V4062 Actuator is shipped from the factory with the low-  
fire setting at MAX to provide a valve gas flow of  
approximately 50 to 60 percent, which is adequate for safe  
lightoff until the final setting can be determined.  
FOR LOW-FIRE ADJUSTMENT AFTER BURNER IS IN OPERATION.  
DISCONNECT FIRING RATE CONTROLLER LEADWIRE FROM  
TERMINAL 4.  
5
6
SWITCH BETWEEN THESE TWO LEADS IS CLOSED WHEN VALVE IS  
SHUT (DE-ENERGIZED).  
LOW-  
FIRE  
CAM  
SWITCH BETWEEN THESE TWO LEADS IS OPEN WHEN VALVE IS  
SHUT (DE-ENERGIZED).  
M7339  
Fig. 4.Typical hookup for V4062 Actuator.  
DIAL  
7800 SERIES  
RELAY  
MODULE  
SETSCREW  
L2  
MAX  
E
D
C
B
A
9
PUMP  
VALVE  
1
2
MIN  
MAX  
DUAL  
LOW-FIRE  
SETPOINT  
INDICATORS  
(SHOWN AT  
3
4
PUMP  
MOTOR  
TRAVEL  
LIMIT  
SWITCH  
ADJUSTABLE  
MAX WITH  
VALVE OPEN)  
NO  
NC  
C
M7340  
MAX  
FLOW  
LIMIT  
SWITCH  
FIELD WIRING  
INTERNAL WIRING  
Fig. 6. Low-fire position can be adjusted from 0.16 in. to  
0.64 in. (with respect to V5055/V5097B) valve stem travel.  
M12798  
Fig. 5. Connecting Max Flow Limit Switch  
to the actuator.  
60-2099—8  
6
 
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR  
Recommended Procedure  
Adjust Auxiliary Switch (If Used)  
To adjust the low-fire setting without energizing the actuator,  
proceed as follows:  
The auxiliary switch can be adjusted to operate at any point  
in the actuator stroke. After installing the switch in the  
actuator, turn the adjustment screw (Fig. 2) clockwise  
to cause the switch to operate earlier in the stroke or turn  
1. Remove the wiring compartment cover.  
2. Manually rotate the cam and dial assembly downward  
so that the setscrew is accessible from the front of the  
actuator.  
counterclockwise  
in the stroke.  
to cause the switch to operate later  
3. Loosen the setscrew on the low-fire cam using the  
special wrench (supplied taped to the inside of the  
actuator cover).  
NOTE: The proof-of-closure switch is not adjustable.  
4. Set the cam to the predetermined low-fire setting for  
the burner being used.  
5. Tighten the setscrew in the cam.  
Adjust Max Flow Limit Switch (Fig. 2)  
The Max Flow Limit Switch is adjustable throughout the  
actuator stroke. With the switch installed in the actuator, turn  
6. Replace the wiring compartment cover.  
the adjusting screw clockwise  
to cause the switch to  
operate earlier in the stroke (less flow) or counterclockwise  
to cause the switch to operate later in the stroke (more flow).  
Alternate Procedure  
To adjust the low-fire setting after the burner is in operation,  
use the following instructions:  
OPERATION  
1. Remove the wiring compartment cover.  
2. Check to be sure the low-fire adjustment is set at MAX  
to assure a safe lightoff. (Low-fire adjustment is preset  
at the factory in the MAX position.)  
3. Disconnect the firing rate controller leadwire from  
terminal 4 on the actuator to keep the valve in the low-  
fire position (Fig. 4).  
4. Start the system and establish the main burner flame.  
5. Loosen the setscrew in the cam (Fig. 5) with the  
special wrench. Keep the wrench seated in the  
setscrew. Rotate the cam slightly downward (by  
moving the wrench toward the actuator base) to open  
the bleed valve. The actuator will start to close.  
6. When the valve reaches the desired low-fire position,  
quickly tighten the setscrew and remove the wrench. If  
the desired low-fire setting is missed, loosen the  
setscrew and rotate the cam in the opposite direction  
to the desired setpoint.  
To function as intended, the V4062 must be connected to a  
properly sized valve. Too large a valve will not properly  
control the gas flow.  
When the actuator is energized, it drives to the adjustable  
low-fire position. Depending on the demand of the controller,  
the valve remains at low-fire or moves to the high-fire  
position. When the firing rate controller calls for no heat, the  
actuator returns the valve to the low-fire position. When  
power to the actuator is interrupted, the valve completely  
closes.  
Fig. 4 shows the V4062 in a typical flame safeguard control  
system.  
7. Shut down the burner, and then restart. Repeat several  
times to be sure the low-fire setting is suitable for  
correct burner lightoff. Readjust, if necessary.  
8. Disconnect power and reconnect the controller  
leadwire removed in step 3.  
9. Replace the wiring compartment cover.  
7
60-2099—8  
 
V4062A,B,D HI-LO-OFF FLUID POWER GAS VALVE ACTUATOR  
OUTDOOR  
SENSOR  
SERVICE AND CHECKOUT  
W964  
CAUTION  
INDOOR  
SENSOR  
Equipment Damage Hazard.  
Unskilled technicians can damage the equipment.  
Only experienced, trained flame safeguard control  
service technicians should service or replace this  
control.  
C
B
A
L1  
L2  
1
2
R1  
RELAY  
COIL  
R2  
Service  
RELAY  
COIL  
The actuator is not field repairable, except for replacing the  
auxiliary switch or valve-closed indication switch. See  
Installation section for procedure. Do not disassemble the  
valve actuator. If the actuator should fail to operate properly,  
replace it.  
TO MAIN VALVE  
TEMINAL ON  
1
R1  
RELAY  
CONTACT  
PROGRAMMER  
Checkout  
R2  
RELAY  
CONTACT  
2
After the installation is complete, cycle the valve several  
times with the manual fuel shutoff cock closed before testing  
the system in actual operation.  
V4062  
V4062A1156 Fluid Power Gas Actuator  
3
4
1
2
The V4062A1156 Fluid Power Gas Valve Actuator was  
modified to provide modulation between high-and low-fire  
positions when used with a Series 60 controller, such as the  
W964 Aquatrol® System and two auxiliary relays.  
The V4062A1156 will not operate properly wired similarly to  
other V4062 models. See Fig. 7 for suggested wiring  
procedure.  
L2  
C
AUX.  
V4055  
NC  
NO  
SWITCH  
5
1
2
Ratings:  
Voltage: 120V, 60 Hz.  
Nominal Opening Time: 26 seconds.  
Closing Time: one second maximum.  
1
2
R1 – NORMALLY CLOSED RELAY CONTACT.  
R2 – NORMALLY OPEN RELAY CONTACT.  
M7341  
See Specifications section for further specifications.  
Fig. 7. Suggested wiring diagram.  
Home and Building Control  
Honeywell Inc.  
Honeywell Plaza  
P.O. Box 524  
Minneapolis MN 55408-0524  
Home and Building Control  
Honeywell Asia Pacific Inc.  
Honeywell Limited-Honeywell Limitée  
155 Gordon Baker Road  
North York, Ontario  
Room 3213-3225  
Sun Hung Kai Centre  
No. 30 Harbour Road  
Wanchai  
M2H 3N7  
Hong Kong  
Honeywell Latin American Region  
480 Sawgrass Corporate Parkway  
Suite 200  
Honeywell Europe S.A.  
3 Avenue du Bourget  
1140 Brussels  
Sunrise FL 33325  
Belgium  
Printed in U.S.A. on recycled  
paper containing at least 10%  
60-2099—8 G.R. Rev. 9-98  
post-consumer paper fibers.  
 

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