PORTABLE GARAGE
CAR CANOPY
40544
ASSEMBLY INSTRUCTIONS
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
©
®
Copyright 1999 by Harbor Freight Tools . All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353.
Cover Page Rev 12/04
11. Replacement parts. When servicing, use only identical replacement parts.
Use of any other parts will void the warranty.
12. Do not assemble if under the influence of alcohol or drugs. Read warning
labels on prescriptions to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, do not assemble the product.
13. Heavy, wet snow or extremely windy conditions could damage the Car
Canopy. It is recommended that the Tarp be removed under these conditions
to prevent damage to the Car Canopy or nearby property.
Warning: The warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions and situations that may occur. It must
be understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be supplied by the operator.
Unpacking
When unpacking, check to make sure that all parts are included. Refer to parts
list on the last page of this manual. If any parts are missing or broken, please call
Harbor Freight Tools at the number on the cover of this manual.
Assembly
1. Place 17 Steel Tubes (1) on the ground as illustrated below.
Caution: Be alert to possible wind damage; prolonged exposure to wind can cause
fasteners and hardware to loosen as the frame flexes. The Portable Garage Car
Canopy’s frame strength will be compromised if fasteners and hardware are not
tight. Periodically check and make sure all fasteners and hardware are tight. Tubes,
stakes, tie downs and rope should also be periodically checked to make sure the
unit is always structurally rigid.
REV 04/02;02/04
SKU 40544
For technical questions, please call 1-800-444-3353.
Page 3
2. Connect 3-way and 4-way Tube Fittings (2 and 3) as shown below. At each
junction, there is a hole through the side of the Fitting that lines up with the hole
in the side of the Tube. Line up these holes on the inside of the structure and
insert Self-tapping Screws (8), but tighten them only slightly at this time.
3. Drape Tarp (7) over assembled frame and secure the corners (first) onto the
frame using the Ball Tie Downs (4) as shown in 4A, B, and C, below.
4. Once the corners are fastened, place the Ball Tie Downs through the balance
of the metal eyelets as shown in the previous illustration, 4D.
5. Lift one side of the roof and slide in four
Steel Tubes (1). Line up the holes in the
Tubes with the holes in the Fittings and
insert Self-tapping Screws (8), but tighten
them only slightly at this time. When
complete, do the same to the other side.
See illustration to the right.
REV 02/05
SKU 40544
For technical questions, please call 1-800-444-3353.
Page 4
6. Insert the Metal Base (5) onto each vertical leg.
7. Secure each Metal Base to the ground using the T-Stakes (6). Tighten all
Self-tapping Screws (8) securely.
Maintenance
1. Periodically clean Tarp using mild soap and water.
2. Periodically disassemble and apply a light oil to the Steel Tubes to prevent
rusting.
Parts List
Item #
Description
Steel Pipes
Qty
1
25
2
3
4
5
6
7
8
3-way Pipe Fitting
4-way Pipe Fitting
Ball Tie Down
Metal Base
6
6
48
8
T-stakes
16
1
Tarp
Self-tapping Screw
42
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER
NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND
TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE
PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE
PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN
BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER.THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF
HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
REV 02/05
SKU 40544
For technical questions, please call 1-800-444-3353.
Page 5
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