Graco Heat Pump Model 260408 User Manual

Instructions - Parts List  
GTP10 Herbicide  
Pump  
311628C  
ENG  
For pumping herbicides. Do not use to pump other fluids including water.  
Model 260410, 10 gpm (38 lpm), 12 VDC (CSA C/US listed motor)  
Model 260411, 10 gpm (38 lpm), 12 VDC (CSA C/US listed motor)  
Includes 8 ft (2.44 m) hose, nozzle and inlet suction tube  
Model 260408, 12 gpm (45 lpm), 115 VAC  
Model 260409, 12 gpm (45 lpm), 115 VAC  
Includes 8 ft (2.44 m) hose, nozzle and inlet suction tube  
10 psi (0.07 MPa, 0.7 bar) Maximum Working Pressure  
Important Safety Instructions  
Read all warnings and instructions in this  
manual. Save these instructions.  
CSA mark applies only to 12 VDC motors  
for Class I, Div I, Group D Hazardous  
Locations.  
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441  
Copyright 2005, Graco Inc. is registered to I.S. EN ISO 9001  
 
Warnings  
WARNING  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all  
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information  
about your material, request MSDS forms from distributor or retailer.  
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco  
replacement parts only.  
Do not alter or modify equipment.  
Use equipment only for its intended purpose. Call your Graco distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not kink or over bend hoses or use hoses to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
BURN HAZARD  
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe  
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.  
311628C  
3
 
Installation  
Installation  
suction tube assembly (5c) and screw the suction  
tube into the pump inlet (1j).  
5. Insert suction tube attached to pump through bung  
adapter (9) into tank. Position pump as desired and  
tighten union nut (1k) on bung adapter (9).  
When unpacking pump, check for shipping damage.  
Report any shipping damage to delivering carrier imme-  
diately.  
Mounting Hose and Nozzle  
CAUTION  
1. Apply herbicide compatible sealant to male threads  
on the street elbow fitting (1e) and screw fitting into  
the 3/4 in. npt outlet port on the top of pump. Do not  
over tighten.  
Do not use a curb pump automatic shut-off nozzle  
with this pump. Use of a curb pump automatic nozzle  
may cause priming problems, reduced output flow,  
and motor overheating. If an automatic shut-off nozzle  
is required, use Graco part number 260082 (regular)  
or 260083 (unleaded) or Catlow, Inc. part number  
NCLF-1 (regular) or NCNLF-1 (unleaded).  
2. Apply herbicide compatible sealant to threads on  
both ends of the hose assembly. Screw one end of  
hose into the female thread on the fitting (1e) and  
tighten.  
Mounting Pump  
3. Screw nozzle onto the other end of hose and  
tighten.  
CAUTION  
Ensure tank being used is clean and free of welding  
slag.  
Ensure the tank has a vent to allow air into the tank  
as the herbicide is being pumped out. Failure to  
vent tank will cause priming problems.  
Electrical Installation  
12 VDC  
To install wiring for a negative ground system:  
1. Apply herbicide compatible sealant to large thread  
on bung adapter (9) (2 in. x 1-1/2 in. reducer fitting).  
Install bung adapter on tank.  
1. Ensure pump switch is OFF.  
2. To remove electrical cover (2a), remove four bolts  
(2c).  
2. Assemble suction tube sections by applying PVC  
cement (supplied with your pump) to the inside  
diameter of the PVC couplers. Make sure PVC  
cement is applied to the complete inside diameter  
and slide the pipe sections into the coupler with a  
twisting motion.  
Power cable can be cut to shorter length if 18 feet  
(5.5 m) is not required. Cut to proper length and  
proceed with steps 3 and 4.  
3. Strip 3 in. (76 mm) of outside insulation from power  
cable (6c) from end opposite of fuse.  
For tanks deeper than 36 in. (914 mm) you will  
need a standard 1 in. (25 mm) pipe with 1 in. npt  
threads on one end. Suction tubes longer than 60  
in. (1.52 m) require a foot valve (Graco Part No.  
260217) at the bottom of the tube to prevent loss of  
prime.  
4. Strip 3/8 in. (10 mm) of insulation from red and black  
wires.  
5. Slide strain relief (6b) over end of power cable (6c)  
on the end just stripped. Male thread of strain relief  
should be toward stripped end.  
3. Cut the suction tube so that it is 2 in. (55 mm) from  
the bottom of the tank when installed in the tank.  
6. Insert power cable through conduit thread in electri-  
cal cover (2a). Connect wires from power cable to  
wires from the motor using wire nuts (2e): red to red  
and black to black.  
4. Insert inlet gasket (7) into union nut (1k). Apply a  
herbicide compatible sealant to the threads on the  
4
311628C  
 
Installation  
7. Screw strain relief (6b) into electrical cover (2a).  
6. Insert electrical power wire through conduit opening  
in back of pump.  
8. Position power cable (6c) so the large diameter of  
power cable extends through strain relief (6b).  
7. Using wire nuts (2e), connect wires: green to green,  
white to white, and black to black.  
9. Tighten nut on strain relief to form a seal around the  
power cable.  
8. Replace electrical cover.  
10. Reinstall electrical cover (2a) on the pump.  
Priming Pump  
11. Remove 1/2 in. (13 mm) of insulation from wires on  
the fuse holder end of the power cable.  
1. All pump models will prime with no fluid in the  
pumping chamber to a height of 5 ft (1.52 m). If  
pump fails to prime, remove hose from street elbow  
fitting on pump outlet and pour 8 oz (0.24 liter) of  
motor oil into the pump outlet port.  
12. Attach battery clamps (6a) with red sleeve to red  
wire and black sleeve to black wire. Wire must be  
crimped to the battery clamp firmly to get a good  
electrical connection.  
2. If suction height is too great, the pump may lose its  
prime if the nozzle is opened with the pump turned  
off.  
13. Connect red wire with fuse holder inline to positive  
battery terminal. Connect black wire to negative bat-  
tery terminal.  
3. To hold fluid in the suction tube, a check valve  
(Graco Part No. 260217) may be required on the  
bottom of tanks with a suction height over 5 ft (1.52  
m).  
Electrical Installation  
115 VAC  
4. The tank must be vented or the pump may not prime  
or may lose its prime due to a vacuum in the tank.  
On 115 VAC pumps, electrical connections must be  
made by a licensed electrician per requirements of  
local, state, and national codes regarding class 1,  
group D installations. Only rigid conduit with  
threaded connections should be used. Conduit  
opening in pump must be sealed with waterproof,  
herbicide-resistant sealant. Failure to comply with  
this warning could result in injury from electrical  
shock.  
1. Ensure pump switch is OFF and electrical power is  
disconnected.  
2. Install conduit and user-supplied power cord to  
pump.  
3. Strip 3 in. (76 mm) from power cord jacket and 1/2  
in. (13 mm) from individual conductor insulation.  
4. To remove electrical cover (2a), remove four bolts  
(2c).  
5. Remove 1/2 in. (13 mm) of insulation from power  
wires inside pump electrical terminal cavity.  
311628C  
5
 
 
Operation  
Operation  
Maintenance  
1. Clean inlet strainer (3b) after every 50 hours of  
operation.  
Before servicing, turn pump off and open the  
nozzle to relieve pressure.  
2. To remove inlet strainer (3b), remove four screws  
(3c) and strainer cover (3a). Remove and clean  
strainer.  
CAUTION  
Do not operate pump dry. Do not run pump for more  
than 5 minutes with nozzle closed. Do not operate  
pump for more than 30 minutes continuously in 1 hour.  
3. If strainer is excessively dirty, clean tank to protect  
pump and the equipment.  
4. After cleaning strainer, replace strainer and cover.  
Make sure cover seal (3d) is in place.  
On/Off switch lever (8d) is located under nozzle holder.  
Remove nozzle before turning pump on.  
Flushing Pump  
1. Move switch lever (8d) on.  
Proper flushing of pump after use with herbicides and  
chemicals is essential for long service life. Many herbi-  
cides dry quickly and will make pump inoperative if  
allowed to dry inside pump.  
2. Insert nozzle into tank and actuate nozzle lever to  
dispense herbicide.  
3. Immediately after dispensing herbicide turn switch  
lever (8d) off.  
CAUTION  
All fluids pumped must be compatible with wetted  
parts listed on page 12.  
1. Remove pump from tank and insert suction tube into  
water or chemical agent recommended by chemical  
manufacturer.  
2. Operate pump until fluid discharge is free of chemi-  
cal.  
3. For extended storage after use with herbicide or  
chemical, flush pump and fill with diesel fuel.  
6
311628C  
 
 
Maintenance  
311628C  
7
 
Troubleshooting  
Troubleshooting  
Problem  
Cause  
Solution  
Motor runs but pump will not prime. Motor rotation wrong. (12 VDC units Check wiring instructions for possible  
only.) problems.  
Missing relief valve o-ring seal (4c). Remove gear cover (1b) inspect seal  
(4c), replace if missing or damaged.  
Sheared drive key (1g).  
Remove cover (1b) and inspect key  
(1g/10b), replace if worn or sheared.  
Dirt under relief poppet (4a) or seal  
(4c).  
Remove cover (1b) and inspect,  
clean or replace if damaged.  
Strainer seal (3d) leaking.  
Suction height too high to prime.  
Worn or damaged gears.  
Inspect and replace if damaged.  
See Priming Pump, page 5.  
Remove cover (1b) and inspect  
gears. Replace if worn or damaged.  
Fluid level low.  
Refill tank.  
Cover seal (1f/10c) damaged.  
Inlet strainer (3b) clogged.  
Air leak in suction tube.  
Replace if worn or damaged.  
Remove and clean or replace.  
Inspect all joints in suction tube,  
make sure all joints have sealant  
applied.  
Air lock in system.  
This may occur if filter or meter or  
automatic shut-off nozzle is used. If  
this occurs, fill pump and meter with  
herbicide through top of pump.  
Motor does not run at proper speed. Check electric connections. Check  
supply voltage for proper voltage  
level.  
Unit pumps but output flow is low.  
Clogged inlet strainer (3b).  
Air leak in suction tube.  
Clean or replace.  
Check to make sure all joints in suc-  
tion tube are sealed.  
Suction tube too close to tank  
bottom.  
Suction tube must have a 2 in.  
(51 mm) minimum clearance.  
Tank empty.  
Refill tank.  
Tank not vented.  
Worn or damaged gears.  
Tank must be vented to atmosphere.  
Remove cover (1b) and inspect  
gears. Replace if worn or damaged.  
Damaged motor.  
Replace motor.  
Clogged suction tube, hose, or  
nozzle.  
Inspect and clean.  
Motor stalls when nozzle is closed.  
Bypass relief valve (4a) stuck.  
Inspect relief valve, making sure  
poppet is free. Replace if damaged.  
Low supply voltage.  
Check supply voltage.  
Gears (1c/10a) damaged and  
binding.  
Inspect gears. Gears should turn  
freely. Replace if damaged.  
Faulty motor.  
Replace motor.  
8
311628C  
 
Troubleshooting  
Problem  
Cause  
Solution  
Herbicide leaking in motor mount.  
Faulty or damaged motor shaft seal Replace shaft seal  
(1h).  
Operating pump extended time with Do not exceed 5 minutes of operation  
nozzle closed.  
with nozzle closed.  
Motor shaft worn.  
Replace motor if shaft has groove  
worn in seal area.  
Motor overheating.  
Gears (1c/10a) binding.  
Check to make sure gears turn freely  
on shaft.  
Operating pump extended time with Do not exceed 5 minutes of operation  
nozzle closed.  
with nozzle closed.  
Clogged inlet strainer (3b).  
Clean or replace, see Maintenance,  
page 6.  
Clogged suction tube, hose, or  
nozzle.  
Inspect and clean if required.  
Operating pump more than 30 min-  
utes continuous duty.  
Limit operation to 30 minutes per  
hour.  
Switch will not turn pump on.  
Blown fuse.  
Replace fuse. 20 amp automotive  
fuse (Littelfuse ATO 257020 or  
Bussman ATC-20).  
Electrical problem.  
Check that supply voltage is proper  
and getting to pump.  
Defective switch (8e).  
Mechanical problem.  
Check and replace if defective.  
Check switch actuator cam (8c). Cam  
should be actuating the switch (8e).  
Damaged or defective motor.  
Check motor, replace if damaged or  
defective.  
311628C  
9
 
Parts Drawing  
Parts Drawing  
Models 260410 and 260411, 12 VDC  
Models 260408 and 260409, 115 VAC  
3c  
3d  
260456  
3a  
1i  
3b  
260458  
253723  
1b  
1f/10c  
1g/10b  
1c/ 10a  
1d  
7
1j  
4c  
9
4b  
260544  
4a  
4d  
1h  
1a  
1k  
2g  
2h  
2i  
5c  
5a  
2c  
2b  
2d  
2e  
2f  
260300  
5b  
5a  
260450  
260452  
253719  
253721  
8e  
8f  
8b  
8g  
8c  
260433  
253718  
2a  
6a  
8a  
2c  
6b  
6c  
260454  
8d  
10  
311628C  
 
Parts List  
Parts List  
Models 260410 and 260411, 12 VDC  
Models 260408 and 260409, 115 VAC  
Ref. No.  
Description  
Qty.  
Ref. No.  
Description  
Qty.  
5
260300 KIT, suction, pipe; includes items  
1
260458 KIT, pump with swivel, blue  
(includes items 1a-1k)  
5a-5d (Models 260411, 260409 only)  
PIPE, PVC  
COUPLER, PVC, female  
ADAPTER, PVC, male  
CEMENT, PVC (not shown)  
5a  
5b  
5c  
5d  
2
1
1
1
253723 KIT, pump with swivel, black  
(includes items 1a-1k)  
1a  
1b  
1c (10a) GEAR  
1d  
1e  
BODY, assembly  
COVER, gear  
1
1
2
2
1
6* 260454 KIT, cable, 12 V  
(includes items 6a-6c)  
CLAMP, battery  
SHAFT, gear  
FITTING, outlet, 3/4 in. npt, street  
elbow (not shown)  
6a  
2
1
1
1
1
BLACK SLEEVE  
RED SLEEVE  
STRAIN RELIEF  
ASSEMBLY, power cable,  
18 ft (5.5 m), fuse holder, 20 amp  
fuse  
1f (10c) SEAL, gear cover  
1g (10b) KEY, drive  
1h  
1i  
1
1
1
4
1
1
6b  
6c  
SEAL, shaft  
BOLT, hex, 5/16-18 x 3/4 in.  
FITTING, inlet  
1j  
7
8
260084 GASKET, inlet  
260433 KIT, switch, blue  
1
1k  
NUT, union  
2
260450 KIT, motor, 12 VDC, blue  
(includes items 2a-2i)  
(includes items 8a-8g)  
253718 KIT, switch, black  
(includes items 8a-8g)  
260452 KIT, motor, 115 VAC, blue  
(includes items 2a-2i)  
253719 KIT, motor, 12 VDC, black  
(includes items 2a-2i)  
253721 KIT, motor, 115 VAC, black  
(includes items 2a-2i)  
2a  
2b  
2c  
2d  
2e  
8a  
8b  
8c  
8d  
8e  
8f  
COVER, switch  
BRACKET, switch  
CAM, actuator switch  
SWITCH, actuator assy.  
SWITCH  
SCREW, phillips, 8-32 x 3/8 in.  
SCREW, phillips, 6-32 x 1/4 in.  
1
1
1
1
1
2
1
1
COVER, electrical  
HOUSING, electrical, 12 V  
BOLT, hex, 1/4-20 x 3/4 in.  
NUT, 10-32  
WIRE NUT, 260450  
WIRE NUT, 260452  
FLAG TERMINAL  
MOTOR, electric  
1
1
10  
2
2
3
2
1
1
1
8g  
9
260061 ADAPTER, bung  
10 260277 KIT, gear (includes 10a-10c)  
10a (1c) GEAR  
2
1
1
10b (1g) KEY, drive  
2f  
10c (1f) SEAL, gear, cover  
11 260310 HOSE, 8 ft, 3/4 in. (MBE),  
(Models 260411, 260409 only)  
(not shown)  
12 260079 NOZZLE, 3/4 npt (f),  
(Models 260411, 260409 only)  
(not shown)  
2g  
2h  
2i  
COVER, nozzle  
GUIDE, nozzle  
3
4
260456 KIT, filter, universal  
(includes items 3a-3d)  
3a  
3b  
3c  
3d  
COVER, strainer  
SCREEN  
SCREW, hex head, 10-24 x 3/8 in.  
SEAL, strainer cover  
1
1
4
1
1315G901 LABEL, warning (not shown)  
260544 KIT, popoff (includes items 4a-4d)  
Replacement Danger and Warning labels, tags, and  
4a  
4b  
4c  
4d  
POPPET, relief valve  
SPRING, relief valve  
SEAL, relief valve  
RING, retaining  
1
1
1
1
cards are available at no cost.  
* Used on 12 VDC models only  
311628C  
11  
 
Technical Data  
Technical Data  
Working pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 psi (0.07 MPa, 0.7 bar)  
Inlet size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 in. npt  
Outlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 in. npt  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 lb (9 kg)  
Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 ft (5.5 m), 14 AWG (12 VDC models only)  
Current draw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 VDC models: 12.5 amps  
115 VAC models: 2 amps  
Duty cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 min/hour  
Suction tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 in. x 34 in. (25.4 mm x 864 mm)  
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . carbon steel with zinc plating, 416 and 302 stainless  
®
steel, fluoroelastomer, Buna-N, Aluminum, Valox , Nylon,  
Nitrile, PVC, Vellumoid, PTFE, EPDM  
®
Valox is a registered trademark of the General Electric Company  
Performance Chart  
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GPM ꢆLPM  
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12  
311628C  
 
 
Technical Data  
311628C  
13  
 
Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
This manual contains English. MM 311628  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441  
311628 10/2006 Revised 9/2009  
 

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