Trion Air Cleaner Supreme Series User Manual

Warranty  
MEDIA AIR CLEANER LIMITED TEN-YEAR WARRANTY  
®
This limited warranty covers Fedders Unitary Products Residential Type Media Air Cleaners,  
excluding door latch, disposable media cartridge, charcoal filter, accessories, ductwork, and  
installation. CareCo warrants that all new Trion Media Residential Air Cleaners are free from  
defects in material and workmanship under normal, noncommercial use and service. Trion will  
remedy any such defects if they appear within ten years from the date of original installation as  
evidenced by Proof of Purchase from an Authorized Trion Dealer, subject to terms and conditions  
of this Limited Ten-Year Warranty stated below:  
Air BearTM Supreme  
Series  
Duct Mount  
Media Air Cleaner  
1. THIS LIMITED TEN-YEAR WARRANTY IS GRANTED BY CARECO, 415 WABASH AVE., P.O.  
BOX 200, EFFINGHAM, IL 62401.  
2. This warranty shall extend only to any noncommercial owner who has purchased the  
residential Media Air Cleaner other than for purposes of resale.  
3. All components are covered by this limited warranty except expendable items such as  
charcoal filters and filter cartridges.  
4. If within the warranty period, any Trion residential Media Air Cleaner unit or component  
requires service, it must be performed by a competent heating and/or air conditioning  
contractor (preferably the installing contractor). CareCo will not pay shipping charges or  
labor charges to remove or replace such defective parts or components. If the part or  
component is found by inspection to contain such defective material and workmanship, it  
will be either repaired or exchanged-free of charge at CareCo’s option, and returned  
freight collect.  
5. In order to obtain the benefits of this limited ten-year warranty, the owner must notify the  
dealer or distributor in writing or by phone, of any defect within 30 days of its discovery. If  
after reasonable time you have not received an adequate response from the dealer or  
distributor, notify in writing: CareCo Warranty, 415 Wabash Avenue Effingham, IL 62401 or  
e:mail to: [email protected]  
Installation • Operation • Maintenance  
6. This limited warranty does not apply to any part or component that is damaged in transit  
or when handling, has been subject to misuse, neglect or accident, has not been installed,  
operated and serviced according to Fedders Unitary Product’s instruction, has been  
operated beyond the factory rated capacity, or altered in any such way that its performance  
is affected. There is no warranty due to neglect, alteration or ordinary wear and tear.  
Fedders Unitary Product’s liability is limited to the replacement of defective parts or  
components and does not include the payment of labor charges to remove or replace such  
defective parts.  
7. CARECO WILL NOT BE RESPONSIBLE FOR LOSS OF USE OF ANY PRODUCT, LOSS OF TIME,  
INCONVENIENCE, OR ANY OTHER INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES  
WITH RESPECT TO PERSON OR PROPERTY, WHETHER AS A RESULT OF BREACH OF  
WARRANTY, NEGLECT OR OTHERWISE. SOME STATES DO NOT ALLOW THE EXCLUSION OR  
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE LIMITATION OR  
EXCLUSION IN THE PRECEDING SENTENCE MAY NOT APPLY TO YOU.  
8. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS  
WHICH VARY FROM STATE TO STATE.  
9. Any warranty (express, implied or statutory), representation, or guarantee other than those  
set forth herein, shall expire at the expiration date of this express limited warranty. SOME  
STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO  
THE LIMITATION IN THE PRECEDING SENTENCE MAY NOT APPLY TO YOU.  
10. Fedders Unitary Products reserves the right to make changes in the design and material of  
its products without incurring any obligation to incorporate such changes in units  
manufactured before the effective date of such a change.  
CAUTION:  
READ INSTALLATION, OPERATION, AND MAINTENANCE  
INSTRUCTIONS CAREFULLY FOR SAFE OPERATION.  
CareCo  
415 Wabash Ave., P.O. Box 200, Effingham, IL 62401,  
Phone: 1-866-829-2440  
155595-010 7-04  
10  
 
Maintenance  
Introduction  
Your media air cleaner is a high efficiency air filtration device designed  
to remove dirt, dust, pollen and other microscopic particles from the air  
passing through it.  
How to Maintain Your Air Cleaner  
The media filter cartridge in your air cleaner must be replaced  
periodically. The frequency of filter replacement is best  
determined by visual examination. On average, filter cartridges  
should be replaced every 9-12 months with normal usage.  
How the Air Cleaner Works  
Dirty air enters the air cleaner by way of the return air duct system in  
your home. Particles are collected by the special pleated filter media.  
The pleats provide an exceptionally large filtering face area in a very  
compact space which allows maximum dirt holding capacities with  
minimum air flow resistance.  
STEPS FOR REPLACING FILTER CARTRIDGE  
1. Open access door by pulling the handle. Remove door  
completely.  
2. Pull used filter straight out of cabinet and place to side.  
3. Remove new filter cartridge from plastic bag and save the  
bag.  
4. Slide new filter cartridge into cabinet with “AIR-FLOW”  
arrow pointing in the direction of airflow.  
5. Replace door and place used filter in plastic bag for easy  
disposal.  
POLLEN & SPORES  
DIRT & DUST  
Replacement Filter Cartridges For Your Media Air Cleaner  
Remember, periodic inspection and replacement of your filter  
will ensure high efficiency air cleaning. Contact your HVAC  
dealer for replacement filter cartridges.  
GREASE & SOOT  
Replacement  
Filter Cartridge  
Part Number  
Number of  
Filters Per  
Carton  
CLEAN  
AIR  
Air Cleaner Model  
Filter Cartridge Size  
5 x 19 3/4” x 20 3/4”  
Air Bear Supreme 1400  
20 x 20  
255649-103  
4
3
3
Air Bear Supreme 1400  
16” x 25”  
255649-105  
255649-102  
5 x 15 3/4” x 24 1/4”  
5 x 19 3/4” x 24 1/4”  
Air Bear Supreme 2000  
20” x 25”  
8
1
 
Unit Diagram  
Installation  
Air Bear Supreme 2000 (20” x 25” x 5”)  
Air Bear Supreme 1400 (16” x 25” x 5”)  
Air Bear Supreme 1400 (20” x 20” x 5”)  
Physical Installation  
The air cleaner cannot be installed with the access door facing down. The  
section entitled Typical Mounting Positions (pg.4) shows examples of proper  
air cleaner mounting with a variety of furnace installations.  
Prior to Installing this Product  
1. Read rules and instructions carefully for safe operation. Failure to follow  
them could damage the product or cause a hazardous condition.  
2
2. Check the ratings given on the product to make sure it is suitable for  
your application.  
3. Remove the old furnace filter and discard.  
4. The air cleaner cannot remove existing dirt from the blower and ducts.  
Clean the area thoroughly before beginning installation.  
NOTE:  
The following is a typical installation of the air cleaner on a highboy furnace.  
You may have to alter the installation to fit your specific application.  
1
5. Locate the cabinet in the cold air return duct such that all of the return  
air flows through the unit. If the furnace and air cleaner openings are  
different, use a transition.  
3
6. Mounting holes are provided in the air cleaner cabinet for ductwork  
attachment. The .140” diameter holes are sized for #8 sheet metal  
screws, or 1/8” rivets. If the adjoining ductwork is flanged, install the  
screws with the screw heads inside the cabinet, to prevent damage to  
the filter cartridge during removal and installation.  
1. Cabinet  
7. Remove the plastic bag from the filter cartridge and replace filter  
cartridge in cabinet.  
2. Filter Cartridge  
3. Access Door  
8. After the unit has been secured, seal seams air tight with duct tape or  
caulking. Reinstall access door to ensure a tight seal.  
Capacity Selection Guide  
Air Bear Supreme  
Air Bear Supreme  
1400 (16” x 25”)  
Air Bear Supreme  
2000 (20” x 25”)  
Model  
Air flow (CFM)  
600  
1400 (20” x 20”)  
Resistance (Inches W.G.)  
.04  
.08  
.12  
.18  
.24  
.
.04  
.08  
.12  
.18  
.24  
.
.03  
.05  
.07  
.10  
.14  
.18  
.22  
.27  
800  
1000  
1200  
1400  
1600  
.
1800  
.
.
2000  
.
2
7
 
Installation  
Dimensions  
Turning Vanes  
If the air cleaner is installed adjacent to a 90° duct elbow, add turning vanes inside  
the duct to improve the air distribution across the face of the air cleaner.  
Direction of Air Flow Through the Air Cleaner  
The air cleaner is set up for left to right air flow, when facing the access door. For  
right to left air flow remove filter cartridge, turn it around and replace in cabinet.  
The directional arrows on the filter cartridge must point in the direction of air  
flow.  
Air Bear Supreme  
1400  
Model  
Air Bear Supreme Air Bear Supreme  
Humidifiers  
1400  
16”x25”x5”  
455602-119  
600-1400  
2000  
20”x25”x5”  
455602-019  
600-2000  
Location of the system humidifier is important to the operation of the air cleaner.  
When an evaporative type humidifier is used, it may be installed between the  
furnace warm air duct and the return air duct without affecting the air cleaner.  
Atomizing and spray type humidifiers should be installed downstream of the air  
cleaner. If the humidifier must be installed upstream, allow at least 6 feet  
between the air cleaner and humidifier.  
20” x 20” x 5”  
455604-019  
600-1400  
Filter Cartridge  
Part Number  
Air Flow (CFM)  
Dimensions  
7 1/8” (181mm)  
24 7/8” (632mm)  
7 1/8” (181mm)  
24 7/8” (632mm)  
7 1/8” (181mm)  
21 3/8” (543mm)  
20 1/4” (514mm)  
A
B
16 1/4” (413mm) 20 1/4” (514mm)  
C
Duct Opening  
22 1/2” (572mm)  
13 7/8” (352mm)  
22 1/2” (572mm)  
17 7/8” (454mm)  
19” (483mm)  
D
E
17 7/8” (454mm)  
Filter Cartridge  
Replacement  
9-12 months between changes  
UL class 2  
6
3
 
Installation  
Installation  
Application  
TYPICAL MOUNTING POSITIONS  
This air cleaner is used in forced air heating, cooling, and ventilating  
(Air cleaner shown shaded in illustrations)  
systems. The air cleaner should be installed in the system such that all the  
system air is circulated through the air cleaner. Maximum performance is  
obtained with the system blower set for continuous operation.  
WARNING  
Installation Requirements  
Before making changes to a HVAC system  
that may affect the ventilation of  
fuel-burning appliances, contact your  
heating contractor.  
The best location for the air cleaner is in the return air duct next to the  
blower compartment. In this location, the blower motor and cooling coils  
will be kept clean. Do not install the air cleaner in the discharge air duct.  
Before installing the air cleaner, consider the application. If a transition  
between the ductwork and air cleaner is required, refer to section entitled  
Transitions, below. The unit must be readily accessible for periodic  
inspection and replacement of the filter cartridge to maintain maximum  
efficiency and trouble-free operation. A clean coil will reduce utility costs  
by maintaining the coil’s efficiency. Failure to replace filter cartridge can  
cause damage to the cooling system. Allow a minimum of 26” clearance in  
front of the access panel for filter cartridge replacement.  
Transitions  
Transitions  
Transitions  
If the air duct does not fit the air cleaner cabinet opening, gradual  
transitions are recommended to reduce air turbulence through the air  
cleaner and maximize efficiency. Not more than 20° (about 4” per running  
foot) of expansion should be used on each side of the transition fitting.  
Basement Furnace  
(Lowboy) -Mounted  
horizontally in return  
plenum– just above  
the furnace.  
Space Saver  
Furnace  
(Highboy)- Side  
installation.  
Mounted  
vertically, where  
return air enters  
side inlet of  
furnace.  
Counterflow  
Furnace–  
Mounted  
horizontally in  
return duct–  
just above the  
furnace.  
Maximum 4" drop  
per linear foot  
Air Flow  
Air Flow  
Before  
After  
Furnace  
Horizontal Furnace–  
Mounted vertically in return  
duct as close to the furnace  
as possible.  
Offset Installation– If there is less  
than 7-in. for mounting the air  
cleaner between the duct and the  
furnace, move the return air drop.  
Air Cleaner  
Transition section  
4
5
 

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