Therma Tru Door Double door User Manual

Classic-Craft Door System Specifications  
DOOR PANELS  
Faces: 3/32-inch minimum thickness, molded from proprietary thermoset composite,  
wood-grained to duplicate hand-crafted red oak master, stainable and paintable. Door  
edges: machinable kiln-dried clear northern red oak, flush and square with door faces,  
lock edge reinforced with full-length 3-1/2-inch wide engineered lumber core. Door  
bottom edge: moisture-proof and decay-proof composite. Core: foamed-in-place  
polyurethane, CFC-free, density 2.0 pcf minimum, K-factor of 0.15 for minimum  
thermal transmittance. Standard factory sizes may be edge trimmed or end trimmed in  
shoporfieldtosuitreplacementdoorsizerequirements.  
Factory-glazed (available in sidelites): perimeter moldings flush with skin and made as  
integral part of skin, molding details match door panel moldings. Glass: minimum 1/8-  
inch tempered, two thicknesses with sealed airspace between, air-space typically 1/2-  
inch. Options for leaded decorative glass triple-glazed in airspace between tempered  
glass faces with solid brass or zinc caming. Etched glass options. Optional removable  
redoakwoodgrilles.  
OPTIONAL  
FACTORY-GLAZED  
GLASS OR GLASS  
INSERTS  
Inserts (lites): perimeter frames in raised-molding patterns, composite frame moldings  
wood grained to match door faces, with molding patterns complementing raised panel  
moldings, stainable or paintable, screw-fastened to doors, screw holes concealed with  
grain-matched plugs in matching material and finish. Glass: minimum 1/8-inch  
tempered, two thicknesses with sealed airspace between, airspace typically 1/2-inch.  
Options for leaded decorative glass triple-glazed in air space between tempered glass  
faces with solid brass caming. Options for etched glass. Optional removable red oak  
woodgrilles.  
OPTIONAL  
DECORATIVE PANELS  
Molded from fiberglass-reinforced thermoset composite, wood grained to match door  
faces, stainableor paintable, fastenedwithveryhighbond tape.  
GASKETING,  
WEATHERSTRIPPING  
Swing-in models: jacketed thermoset closed-cell foam, press-fit in kerfs at jamb stops in  
frames. Extruded thermoplastic elastomer, finned and chambered design, press-fit into  
bottom edge of doors. Corner pads at bottom margin corners from jacketed thermoset  
closed-cellfoam.  
HINGES, STRIKES  
FRAMES  
Steel, zinc-plated, brass finish. Optional solid brass hinges. Screws plated and finished  
to match hardware. Minimum hinge size 4 x 4 x .098 inches. Strikes are proprietary  
adjustabletype, permittingin-outadjustmentof doorinframe, up to3/16inch.  
Milled from 5/4 kiln-dried pine, profiled with 1/2-inch stop, minimum depth 4-9/16  
inches. Other frame depths available to match wall constructions. Exterior casing  
brickmould in WM180 pattern available. Optional frames in clear northern red oak or  
exteriorgradered oakwrapoverpinewith matchingbrickmould. Optionalmaintenance-  
freecladframesandbrickmouldsinprefinishedwhitecolor.  
Wide range of sill options: thermally-broken fixed, adjustable with oak threshold, in  
“monumental” grade with decay proof composite substrate, available bronze and brass  
finishes, other sills available in swing-in, swing-out, aluminum, brass or bronze anodized  
finish.  
SILL, SWING-IN, SWING  
OUT, SIDELITE OPTIONS  
Double-door models: double door in 6/8 height available with both leaves active and  
lockingastragalavailable, astragalfacesinclearnorthernredoaktomatchdoor.  
Sidelite options: flush-glazed lite models, raised molding models and raised panel  
models with glass moldings to match door panel moldings, in 12-inch and 14-inch  
widths. Sidelite systems available with mullions separating doors from sidelites, and  
continuoussillsandframehead, or as separatelyframedandcasedunitsjoinedtogether.  
TRANSOM OPTIONS  
Transom frames, either rectangular or elliptical, match door frames and have matching  
exterior brickmould. Transom frames in primed pine or clear northern red oak to match  
door frame option. Clear insulated glass, etched glass or with decorative leaded glass,  
detailedwithsolidbrass or zinccaming.  
Issued: Oct 2008  
SPEC  
Door System  
Specifications  
 
Smooth-Star Door System Specifications  
DOOR PANELS  
Faces: 1/16-inch minimum thickness, fiberglass-reinforced thermoset composite,  
surface lightly textured with 80-grit brushing, accepts most exterior and interior paints.  
Color: white. Door edges: machinable kiln-dried pine, primed to match color of faces,  
lock edge reinforced with laminated veneer lumber core, lockset area reinforced with  
solid blocking for hardware backup. Door bottom edge: moisture-proof and decay-  
proof composite. Core: foamed-in-place polyurethane, CFC-free, density 2.0 pcf  
minimum, K-factor of 0.15 for minimum thermal transmittance. Standard factory sizes  
may be edge trimmed or end trimmed in shop or field to suit replacement door size  
requirements.  
Factory-glazed: perimeter moldings flush with skin and made as integral part of skin.  
Glass minimum 1/8-inch tempered, two thicknesses with sealed airspace between, air-  
space typically 3/8-inch. Options for grooved Bevelline, Low-E, or grille between glass  
(GBG). Optionalremovablewood grilles.  
OPTIONAL  
FACTORY-GLAZED  
GLASS OR GLASS  
INSERTS  
Inserts (lites): perimeter frames in raised-molding patterns, frame moldings molded or  
extruded from proprietary thermoplastic compounds formulated for exterior exposure  
and weatherability. Certified to withstand high service temperatures resulting from  
exposure behind storm doors or dark finishes. Frames paintable, screw-fastened to  
doors, screw holes concealed with grain-matched plugs in matching material and finish.  
Glass minimum 1/8-inch tempered, two thicknesses with sealed airspace between,  
airspacetypically1/4-inch. Optionsforleadeddecorativeglass, triple-glazedin airspace  
between tempered glass faces, with solid brass or zinc caming. Etched glass options.  
Low-EOptions. Optionalremovablewood grilles.  
OPTIONAL  
DECORATIVE PANELS  
Molded from fiberglass-reinforced composite, surface lightly textured with 80-grit  
brushing, acceptsmostexteriorandinteriorpaints, fastenedwithveryhighbond tape.  
GASKETING,  
WEATHERSTRIPPING  
Swing-in models: jacketed thermoset closed-cell foam, press-fit in kerfs at jamb stops in  
frames. Extruded thermoplastic elastomer, finned and chambered design, press-fit into  
bottom edge of doors. Corner pads at bottom margin corners from jacketed thermoset  
closed-cellfoam.  
Swing-out models: same weatherstrip as swing-in models, bottom gaskets integral  
with sills.  
HINGES, STRIKES  
FRAMES  
Steel, zinc-plated, brass or chrome finish. Screws plated and finished to match  
hardware. Min-imum hinge size 4 x 4 x .098 inches. Strikes are proprietary adjustable  
type, permittingin-outadjustmentof doorinframe, up to3/16inch.  
Milled from 5/4 kiln-dried white pine, profiled with 1/2-inch stop, minimum depth  
4-9/16-inches. Other frame depths available to match wall constructions. Exterior  
casing brickmould in WM180 pattern available. Optional maintenance-free clad frames  
andbrickmouldsareprefinishedwhite.  
Wide range of sill options: thermally-broken fixed, adjustable with oak threshold,  
swing-in, swing-out, public-access, aluminumbrass or bronzeanodizedfinish.  
SILL, SWING-IN, SWING  
OUT, SIDELITE OPTIONS  
Double-door and hinged patio door models: double door ion 6/8 height and 8/0 height  
available with both leaves active and locking astragal available, hinged patio doors in  
standard 6/8 height, replacement 6/6 height, and 8/0 height available, patio models  
availableintwo-panelandthree-paneloptions(onedoor active, othersstationary).  
Sidelite options: raised molding models, and raised panel models with glass moldings to  
match doors, in 12-inch and 14-inch widths. Sidelite systems available with mullions  
separating doors from sidelites, and continuous sills and frame head, or as separately  
framedandcasedunits, joinedtogether.  
TRANSOM OPTIONS  
Transom frames, either rectangular or elliptical, match door frames and have matching  
exterior brickmould. Clear insulated glass or with decorative leaded glass detailed with  
solid brass or zinc caming. Optional removable muntins for divided-lite look in  
rectangulartransoms.  
Issued: Oct 2008  
SPEC  
Door System  
Specifications  
 
Premium Insulated Steel Door  
System Specifications  
DOOR PANELS  
Faces: .021-inch (24 gauge) minimum thickness, tension-leveled cold rolled steel, zinc-  
coated, minimum coating weight 0.11 ounce/sf, conversion-coated to permit paint bond.  
Door edges: machinable kiln-dried pine, mechanically locked to door faces, four-sided  
full thermal break provided. Stile edges molded from full 5/4 stock, lock area reinforced  
with solid blocking in full area of passage and deadbolt locksets. May be prepared for  
cylindrical or full-mortise locksets. Door bottom edge: moisture-proof and decay-proof  
composite. Core: foamed-in-place polyurethane, CFC-free, density 2.0 pcf minimum,  
K-factor of 0.15 for minimum thermal transmittance. All door surfaces factory painted  
inmediumgloss white.  
Inserts (lites): perimeter frames in raised-molding patterns, frame moldings molded or  
extruded from proprietary thermoplastic compounds formulated for exterior exposure  
and weatherability. Certified to withstand high service temperatures resulting from  
exposure behind storm doors or dark finishes. Frames paintable, screw-fastened to  
doors, screw holes concealed with grain-matched plugs in matching material and finish.  
Glass minimum 1/8-inch tempered, two thicknesses with sealed airspace between,  
airspace typically 1/4-inch. Options for leaded decorative glass triple-glazed in air space  
betweentemperedglass faces, solidbrassor zinccaming. Etchedglass options.  
Low-EOptions. Optionalremovablewood grilles.  
OPTIONAL  
FACTORY-GLAZED  
GLASS OR GLASS  
INSERTS  
GASKETING,  
WEATHERSTRIPPING  
Swing-in models: magnetic option or jacketed thermoset closed-cell foam, press-fit in  
kerfs at jamb stops in frames. Extruded thermoplastic elastomer, finned and chambered  
design, press-fit into bottom edge of doors. Corner plugs at bottom margin corners from  
jacketedthermosetclosed-cellfoam.  
Swing-out models: same weatherstrip as swing-in models, bottom gaskets integral with  
sills.  
HINGES, STRIKES  
FRAMES  
Steel, zinc-plated, brass or chrome finish. Screws plated and finished to match  
hardware. Min-imum hinge size 4 x 4 x .098 inches. Strikes are proprietary adjustable  
type, permittingin-outadjustmentof doorinframe, up to3/16inch.  
Milled from 5/4 kiln-dried pine, profiled with 1/2-inch stop, minimum depth 4-9/16-  
inches. Other frame depths available to match wall constructions. Exterior casing  
brickmould in WM180 pattern available. Optional maintenance-free clad frames and  
brickmouldsareprefinishedwhite.  
Wide range of sill options: thermally-broken fixed, adjustable with oak threshold,  
swing-in, swing-out, public-access, aluminum, brassor bronzeanodizedfinish.  
SILL, SWING-IN, SWING  
OUT, SIDELITE OPTIONS  
Double-door and hinge patio door models: double door in 6/8 height and 8/0 height  
available with both leaves active and locking astragal available, hinge patio doors in  
standard 6/8 height, replacement 6/6 height, and 8/0 height available, patio models  
availableintwo-panelandthree-paneloptions(onedoor active, othersstationary).  
Sidelite options: models available with stamped panels and glass lite options to match  
doors, in 12-inch and 14-inch widths. Sidelite systems available with mullions  
separating doors from sidelites, and continuous sills and frame head, or as separately  
framedandcasedunits, joinedtogether.  
TRANSOM OPTIONS  
Transom frames, either rectangular or elliptical, match door frames and have matching  
exterior brickmould. Clear insulated glass or with decorative leaded glass detailed with  
solid brass or zinc caming. Optional removable muntins for divided-lite look in  
rectangulartransoms.  
Issued: Oct 2008  
SPEC  
Door System  
Specifications  
 
Construction Series Steel Door  
System Specifications  
DOOR PANELS  
Faces: .018-inch (25 gauge) minimum thickness, tension-leveled cold rolled steel, zinc-  
coated, conversion-coated to permit paint bond. Door edges: machineable kiln-dried  
pine, mechanically locked to door faces, four-sided full thermal break provided. May be  
prepared for cylindrical locksets. Door bottom edge: moisture-proof and decay-proof  
composite. Core: foamed-in-place polyurethane, CFC-free, density 2.0 pcf minimum,  
K-factorof0.15forminimumthermaltransmittance. Alldoor surfacesfactoryprimed.  
Inserts (lites): perimeter frames in raised-molding patterns, frame moldings molded or  
extruded from proprietary thermoplastic compounds formulated for exterior exposure  
and weatherability. Certified to withstand high service temperatures resulting from  
exposure behind storm doors or dark finishes. Frames paintable, screw-fastened to  
doors, screw holes concealed with grain-matched plugs in matching material and finish.  
Glass minimum 1/8-inch tempered, two thicknesses with sealed airspace between,  
airspacetypically1/4-inch.  
OPTIONAL GLASS  
INSERT LITES  
GASKETING,  
WEATHERSTRIPPING  
Swing-in models: magnetic option or jacketed thermoset closed-cell foam, press-fit in  
kerfs at jamb stops in frames. Extruded thermoplastic elastomer, finned and chambered  
design, press-fit into bottom edge of doors. Corner pads at bottom margin corners from  
jacketedthermosetclosed-cellfoam.  
Swing-out models: same weatherstrip as swing-in models, bottom gaskets integral with  
sills.  
HINGES, STRIKES  
FRAMES  
Steel, zinc-plated, brass or chrome finish. Screws plated and finished to match  
hardware. Min-imum hinge size 4 x 4 x .098 inches. Strikes are proprietary adjustable  
type, permittingin-outadjustmentof doorinframe, up to3/16inch.  
Milled from 5/4 kiln-dried white pine, profiled with 1/2-inch stop, minimum depth  
4-9/16-inches. Other frame depths available to match wall constructions. Exterior  
casingbrickmouldinWM180 patternavailable.  
Wide range of sill options: thermally-broken fixed, adjustable with oak threshold,  
swing-in, swing-out, public-access, aluminumor bronzeanodizedfinish.  
SILL, SWING-IN, SWING-  
OUT, DOUBLE DOOR  
OPTIONS  
Double-door models: two leaf with both leaves active and locking astragal available.  
Issued: Oct 2008  
SPEC  
Door System  
Specifications  
 

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